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FLEX LEGION Semi-Automatic Turntable Pallet WrapperNEW

The Orion FLEX LEGION is a semi-automatic stretch wrapper designed to replace manual pallet wrapping with a safer, faster, and more consistent process. Its structural tubing base, full steel tower, and premium AC motors provide lasting performance in production and warehouse environments.

The FLEX LEGION wraps up to 20 loads per hour with a 15 RPM variable-speed turntable and supports loads up to 4,000 pounds. Its 60-inch turntable accommodates pallets up to 55 by 55 inches, with an 80-inch standard wrap height and an optional 110-inch configuration.

A powered film carriage delivers 200% prestretch with compatible 80-gauge or thinner film. RevoLogic technology provides precise film placement, while the 4-inch Allen-Bradley touchscreen HMI and quick-adjust controls simplify operation and support consistent load containment.

Legion Interactive Module
Orion Flex Legion
Orion Flex Legion
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Orion Flex Legion Turntable Stretch Wrapper

FLEX LEGION FEATURES

  • Film saving 200% powered film pre-stretch (80GA film or thinner)
  • 4,000 lb. maximum load capacity utilizing Orion's class-leading structural base
  • Max load height 80" as standard, 110" optional
  • 60" diameter turntable for loads up to 55" x 55"
  • Load with a pallet jack, electric walkie, or forklift
  • 4" Allen-Bradley, HD touch screen HMI
  • Quick adjust dials for hassle-free adjustments
  • Premium efficiency AC motors with 15 RPM variable speed soft start
  • Revo-Logic technology for precise film application with maximum load containment and film yield

What is a semi-automatic pallet stretch wrapper?
A semi-automatic stretch wrapper applies film around a pallet through a machine wrapping cycle. With the FLEX LEGION, an operator loads the pallet, attaches the film, and starts the cycle. The machine then rotates the load and applies the film.

When should I switch from hand wrapping pallets to a machine?
Consider a stretch wrapper when hand wrapping takes time away from other work, pallet volume is growing, or the finished wrap varies between operators. A machine gives your team a repeatable process and adjustable settings for different loads. The right time depends on how many pallets you wrap and what your current process costs in labor and film.

Is the FLEX LEGION a good first pallet wrapper?
Yes, it is designed for operations moving from hand wrapping to machine wrapping. Its controls let operators adjust the wrap, and its powered film carriage applies pre-stretched film. It is a semi-automatic machine, so an operator still loads each pallet and handles the film at the beginning and end of the cycle.

How do I know whether I need a semi-automatic or fully automatic stretch wrapper?
A semi-automatic wrapper is a fit when an operator can bring each pallet to the machine and start the wrap cycle. If pallets need to move through the wrapping process with less operator involvement, a fully automatic system may be a better fit. Consider your daily volume, how pallets reach the wrapper, and how much operator time you want to spend on each load.

How many pallets can the FLEX LEGION wrap?
Orion rates the FLEX LEGION for up to 20 loads per hour. Your actual output will depend on the size of the loads, your wrap settings, and how quickly pallets are loaded and removed.

How does the FLEX LEGION compare with other entry-level pallet wrappers?
Start by comparing how each machine applies film, how easy it is for your team to adjust the wrap, and whether it can handle your pallets. The FLEX LEGION offers powered film pre-stretch, adjustable controls, a steel frame, and a capacity of up to 4,000 pounds. Ask suppliers to show how their proposed machines would wrap your actual loads, since features and performance vary by model.

Will a stretch wrapper use less film than hand wrapping?
It may, but the result depends on your current wrapping method, film, loads, and machine settings. The FLEX LEGION uses powered pre-stretch to elongate compatible film before applying it to the pallet. The best way to estimate savings is to compare film used per load with your current process.

Can I use a pallet jack to load the FLEX LEGION?
Yes. Orion lists pallet jack, electric walkie, and forklift loading. If you plan to use a pallet jack, discuss the optional ramp and your loading setup when specifying the machine.

Additional Products

FLEX HPA High Profile Automatic Portable Stretch Wrapper

The FLEX HPA automatic stretch wrapper offers efficient portable pallet wrapping, designed for forklift loading and starts with a lanyard or remote control for maximum productivity.

FLEX HPD High Profile Deluxe Turn Table Pallet Wrapper

The FLEX HPD pallet wrapper offers cost-effective and efficient load containment wrapping. Designed for easy installation, it’s perfect for quick and seamless portable pallet wrapping.

FLEX LPA Low Profile Automatic Portable Stretch Wrapper

The FLEX LPA automatic stretch wrapper offers efficient, portable pallet wrapping with forklift, electric walkie, or pallet jack loading. Start the cycle with a lanyard or remote control.

FLEX LPD Low Profile Deluxe Turntable Pallet Wrapper

The FLEX LPD pallet wrapper offers cost-efficient and safe load-containment wrapping with a durable, structural steel frame. Ideal for secure and reliable portable pallet wrapping solutions.

FLEX RTA Rotary Tower Automatic Pallet Wrapper

The FLEX RTA automatic pallet wrapper enables efficient load containment wrapping, starting with a hanging lanyard or remote control, making it ideal for portable pallet wrapping.

FLEX RTD Rotary Tower Deluxe

The Flex RTD semi-automatic pallet wrapper rotates the film carriage around a stationary load, making it ideal for load containment wrapping and stabilizing difficult loads. Perfect for portable pallet wrapping solutions.